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Customized service

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How we develop your products

Lvxin team are providing the ONE-STOP mould pulp packaging solutions for all your needs, to help your packaging project run from concept to production and delivery.

Here are 4 steps simple development process:

Design& Development Expertise

From initial concept and mold creation to final sample approval and bulk production, we provide a seamless one-stop service. We craft customized packaging solutions that perfectly align with your product’s purpose, features, and budget.
Driving innovation in pulp molding, we deliver tailored applications for diverse industries:
Cosmetics: Elegant trays and protective inserts for luxury packaging.
Electronics: Precision-molded shockproof casings and sustainable device sleeves.
Glass Products: Reinformed structural packaging for secure transport.
Partner with us to elevate your brand with purpose-driven design

Sampling and tooling

There has difference ways to make sample to confirm the design solution and approve for mass production, please considerate and choose one for your project.

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Free Foam Sample

Verify key specs before mold production: Dimensions, Structure, Design Foam sample for visual/functional mockup only. Non-testable in real use.

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3D Printing Sample

We will create a precise 3D plastic prototype from your design file, allowing clients to verify shape, fit, and functionality before production

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Prototype Mould

Following client validation,we procure a single-cavity prototype mould to produce pulp samples for further customer testing and final verification.

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Mass Production mould

We produce all tooling in-house with CNC machining for precision and quality. A full production mold set includes one forming mold, two thermoforming molds, and one die-cutting mold. Punching molds are added when required based on specific designs. While we primarily use new aircraft-grade aluminum, copper and steel options are available for extended durability in high-volume production.

Production and delivery

There has difference ways to make sample to confirm the design solution and approve for mass production, please considerate and choose one for your project.

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Mold Production

The quality and appearance of molded pulp products has much to do with molds. Our self-owned mold workshop is equipped with advanced mold making machines and experienced technicians.

The mold material is Aluminum or steel, but we can make rapid prototypes out of 3D printing or EPS foam in first stage to save time and cost.

It takes 2-3 days for rapid prototypes, 5-7 days for Aluminum prototypes and 10-12 days for production molds
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Production Process

We use renewable sugarcane bagasse, bamboo paper and recycled paper as raw materials. The materials are first mixed with water and beaten into slurry, then the slurry is molded into different shapes and thermoformed under high temperature and pressure. No harmful substances are added in production and there is no waste water or gas.

All our molded pulp products can break down in soil in short time, within about 3 months. They are a good option to replace plastic products.
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Prompt Delivery

We provide reasonable orderscheduling and coordinate withclients to resolve issuespromptly, ensuring the bestsolutions. Some clients need specific like on the pallet, height not pass 1.4m,no problem, we have experience on it.
FAQs

QWill there be any tooling cost to make such pulp products?

A
Yes there will be tooling cost and it will be a bit higher than some other packaging like plastic. The tooling cost can be returned if quantity is big enough.
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